What is a Track Saw? A 2023 Comprehensive Guide

The right tools are crucial for precision and efficiency in woodworking and construction. One such tool that has recently gained popularity is the track saw. 

What is a Track Saw? 

A track saw, a plunge-cut or rail saw, is a versatile power tool designed for making straight, precise cuts. It consists of a circular saw mounted on a guide rail or track, allowing it to glide smoothly and maintain accuracy while cutting various materials, such as wood, plywood, melamine, and even non-ferrous metals.

What is a Track Saw

Purpose of a Track Saw:

The primary purpose of a track saw is to provide clean, straight cuts, making it an excellent alternative to traditional table saws or circular saws. It significantly offers increased control and accuracy when cutting large panels or sheets. The plunge feature allows the saw blade to be lowered into the material, eliminating the need for pre-drilling or pilot cuts.

Are track saws safer?

Track saws are generally considered safer than traditional circular or table saws. They are equipped with several safety features. But it is essential to remember that no tool is entirely without risk. Operators should still exercise caution and follow safety guidelines to ensure safe usage. 

When used correctly and with proper safety precautions, track saws can provide a safer cutting experience than other types. However, it is crucial to prioritize safety, remain vigilant, and be aware when working with any power tool.

Where Can a Track Saw Be Used? 

A versatile tool that finds utility in a range of applications. Woodworkers, carpenters, and construction professionals commonly use it for tasks such as cutting plywood for cabinets, doors, or flooring, creating precise joints, making long rip cuts, and performing bevel cuts. It is also valuable for quickly and precisely breaking down large panels or sheet goods.

Safety Considerations 

Track saws come equipped with several safety features to minimize risks during operation. These may include blade guards, anti-kickback mechanisms, and plunge-lock levers to secure the blade. However, it is crucial always to follow safety guidelines to protect yourself from injuries.

Safety Considerations 

Depth of Cut:

The cutting depth of a track saw typically depends on the diameter of the blade used. Generally, a track saw can cut up to its blade diameter minus the thickness of the track. For instance, a track saw with a 160mm blade and a 55mm track can achieve a maximum cut depth of approximately 105mm.

What PPE is necessary when using a saw? 

When using any saw, including a track saw, it is essential to prioritize safety by wearing appropriate personal protective equipment. This typically includes safety goggles or a face shield to protect the eyes, ear protection to reduce noise exposure, a dust mask to prevent inhalation of sawdust, and sturdy gloves for hand protection.

Hazards Associated with Saw Usage:

Falls and Falling Objects: 

Working at heights or in elevated areas poses a risk of falls, while improperly secured workpieces or tools may result in falling objects, causing injuries.

Chemical Exposure: 

Depending on the nature of the work, exposure to hazardous chemicals such as adhesives, solvents, or finishing materials can lead to health complications if not handled properly.


Fire Hazards: 

Flammable materials, faulty electrical connections, or improper storage and handling of combustible substances can increase the risk of fire accidents.

Electrical Hazards: 

Operating power tools, including track saws, requires electrical connections, which, if faulty or mishandled, can cause electrical shocks or fires.

Repetitive Motion Injury: 

Using power tools without appropriate breaks or ergonomic practices can result in repetitive motion injuries like strains, sprains, or carpal tunnel syndrome.


An invaluable asset for professionals and DIY enthusiasts alike. Whether cutting plywood for cabinets, creating intricate joints, or breaking down large panels, the track saw provides exceptional control and accuracy. However, it’s crucial to prioritize safety by adhering to proper usage guidelines and being aware of potential hazards. 

By harnessing the power of the track saw while maintaining a focus on safety, you can elevate your woodworking projects and achieve outstanding results. So, embrace the versatility of the track saw and how to use it? and let it empower you to take your craftsmanship to new heights.

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